UK Type 2 VW Air Cooled Bay Window Bus / Camper / Van Web Site

Wot No Water !
Movin on up - the gearbox.



How the hell do Type 2's work ?

Stop that bus, I
wanna get on..

Movin on up -
the gearbox

It's an explosive mixture - the carb and ignition.

It does it's thing
like this...

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So we know how to stop and steer but what about moving. Yeah, I guess
it's kinda fundamental so lets think about our VW bus's back wheels.
The bus has rear wheel drive and with engine above these wheels it gives the Type 2 plenty of grip. The wheels get their oomph from drive shafts which you
can see sticking out of the differential, a big word for a few
cogs which allow the wheels to travel at different speeds. This is kinda handy
when going around corners, as the inside wheel on a curve travels
a shorter path than the outside. The Differential also changes the
direction of the drive of the engine, to the direction which will
spin the wheels round and round, a handy gadget eh...

Ever heard of the gearbox ? This is also known as the transmission
both apt names for a metal box full of gears which transmits the force of the
engine to your wheels. All the gubbins are highly complex but
it works on the simple premise that a larger gear turns less when driven
by a smaller gear. So on a Type 2 bus the high gear (fourth) makes almost
the same number of revolutions going out as it did on the way in.
Roughly speaking the wheels are actually turning about one fourth the
revolutions of the engine when the transmission is in high. Anyway,
all this is because the VW Type 2 engine works best between 2000-3500 revs per minute.All those gears in that metal box increase the ratio between the engine and the rear wheels in lower or first gear and in reverse.
In second gear the engine turns about eight times as fast as the
wheels and in third about six times.The net result of this is
With the engine doing it's thing at about 3500 rpm, the bus will be going
a breathless 10 miles per hour in first, about twenty in second, about
thirty five in third and a heart racing fifty five in fourth.

Wow... the transmission is one cool box of tricks, but it need an arbitrator
between itself and the engine. This is called the clutch.
Ever seen someone running for a train ? You gotta match your speed to that
train and jump just at the right time or forget it. Well the clutch
is kinda helping you do that when you change gear, starting or idling so
you don't have match everything up and get it going all at once.
The clutch consist of the flywheel on one side, and the clutch assembly on the other with the two surfaced clutch plate in between. It all comes
together to connect the transmission to the engine and when you
hit that old clutch pedal in the cab your compressing springs in the
clutch which draw the whole thing apart. Letting you safely change gear.

Remember that flywheel I was talking about ? It actually does three things,
it acts as part of the clutch, it is engaged by the starter to
turn the engine over and it also maintains the revolving inertia of the
engine through it's cycles and is bolted to the end of the crankshaft.
The crankshaft is fastened to the flywheel and runs in four bearings
called the main bearings. These bearings are kinda like the
'main man' nothing works without them. The crankshaft has four cranks
and it serves through the connecting rods to change all that up an down
motion of the cylinders into the round and round
motion of the crankshaft and flywheel assembly.

All that stuff is going on inside the crankcase that is the solid looking
thing which occupies the central area of your engine. Because
this is at the bottom of your engine it's known as the bottom end.
The main 'man' bearings and the cam shaft bearings run through the
the case. The camshaft is geared to the crankshaft and has cams and lobes
which operate the cam followers which in turn push the push rods which
operate the valves in the engine. The crankcase is also full of oil,
this is where oil collects like a sump. Heard of an oil sump ?
Yeah, all vehicles have them right?... wrong, not this one.


Next to the cam shaft drive gear is a funny little sideways gear called a worm gear. Get this.... the worm turns the distributor drive gear which in turn turns the distributor and an off centre bump which operates the fuel pump...the
knee bones connected to the thigh bone, and the thigh bones connected
to the hip bone and the... Other stuff that's going on in their
is the oil pump which fits into a slot onto the end of the cam shaft.
On the opposite end of the crankshaft from the flywheel is the crankshaft pulley which drives the generator belt.
(That's the belt you see when you lift the engine compartment lid)


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